A group of seamless rolled products consisting of drill pipe,
casing and tubing subjected to loading conditions according to a specific
application is called tubular goods.
A drill pipe is nothing but a heavy seamless tube that rotates the drill bit in
order to circulate the drilling fluid. Segments of pipe that are almost 30 ft.
long are coupled with tool joints to make it. Drill pipe is also simultaneously
subjected to high torque by drilling, axial tension, and internal pressure by
exclusion of drilling fluid. Casing pipe is subject to axial tension, internal
pressure and it helps line the borehole. Casing is exposed to axial tension and
internal pressure by pumped oil or gas emulsion. Tubing is pipe through which
the oil or gas is transported. Sometimes, alternating bending loads are
superimposed on these basic loading patterns.
Corrosion resistance is a very vital Tubular Goods characteristic,
especially for casing and tubing under sour service conditions. A typical
manufacturing process for above goods includes continuous mandrel-rolling
process, push bench process, plug mill rolling, cross-roll piercing and pilger
rolling. Most of these processes usually do not allow thermomechanical
processing customary for the products used for welded pipe. Hence,
high-strength seamless pipe has to be produced. This is usually done by
increasing the alloy content and with a suitable heat treatment like quench or
tempering.
Chromium and Manganese are the major alloys used to produce good
hard enable steel. Good harden ability is required to ensure large pipe wall
thickness which is a fundamental requirement of any micro structure. Though the
requirement of good sulphide stress cracking resistance limits the use of
Manganese and Chromium, they are still used for their advantages. Manganese
does tend to segregate during continuous casting and can reduce hydrogen
induced cracking resistance. Higher levels of Chromium can lead to formation of
chromium carbide precipitates with coarse plate-shaped morphology, which in
turn collect hydrogen and initiate cracks.
The limitations faced by use of Manganese and Chromium can be
overcome by using Molybdenum which is much stronger and a better hardener. In
the recent past, due to deep well drilling and reservoirs containing
contaminants that cause corrosive attack, there is a demand for higher strength
materials that can be resistant to hydrogen embrittlement and sulphide stress
cracking.
No comments:
Post a Comment